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Welcome! This site has been developed specifically for valve users and specifiers seeking solutions to common pinch-valve problems in industrial and municipal services. |
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Common Issues | Improvements | Ownership Costs | Technology | Comparisons | Links |
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Pinch valves are widely accepted as designs suited to industrial and municipal services where abrasive, corrosive, scale or plugging prone slurry, sludge, liquid or bulk solids are processed. Here, pinch valves offer a cost-effective alternative to metal alloy, lined, or coated ball, plug, gate, and diaphragm valves that do not offer comparable mechanical advantage, chemical resistance, effective shut-off, or 100% full flow. |
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Pinch valve manufacturers offer a wide range of design, performance, quality and service capabilities. Some sell only in their domestic markets, while others service customers on a global basis. As with all valves, a thorough understanding of process conditions is essential to selecting the correct pinch valve design and elastomer tube (also referred to as “sleeve” or “boot”) to obtain full value and longevity from this versatile product.
When problems with conventional pinch valves arise, most can be attributed to elastomer failure as the sleeve is stretched and stressed during closure. This often results in the cutting of the sleeve around the flanges or pinch area, or incomplete closure resulting in high velocity wear and shortened sleeve life. Stretching can also result in elongation of the elastomer, obstructing the flow. In some cases, users are simply unaware that specialized elastomer constructs are required for negative pressure/vacuum conditions (i.e. to avoid pump damage from sleeve collapse on suction side) or for throttling control (reduced port/trim). |
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Major improvements in elastomer resistance to abrasion, chemicals, pressure, temperature, as well as significant improvements in pinch valve design technology, have expanded the applications with the introduction of high-quality pinch valves. One of the reasons for increased usage is the availability of On/Off and throttling designs in standard ASME/ANSI B.16.1, DIN and ISO face-to-face dimensions. Users are no longer limited to non-standard face-to-face designs that make maintenance problematic and restrict wider use throughout a facility. Other improvements include the ability to detect tube wear as well as redesigned elastomer tubes that ensure higher cycles and extended tube life because the elastomer is not stretched during the closing of the valve. Specialized constructs also allow for operation on the suction side of a pump and in vacuum conditions without collapse. |
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For pinch valves, the initial purchase price is just one portion of the total ownership cost. As erosive and corrosive media wear the elastomer liner, it must eventually be replaced. Elastomer quality, price, and frequency of liner replacement are a major component of life-cycle costing, as are direct and indirect costs of valve removal and reinstallation (manpower required, hours, equipment), downtime, repair, product loss, contamination, clean up, and other factors per incident. Accordingly, paying a bit more for quality at the outset can often be recouped in less than a year by simply avoiding the cost of one maintenance incident.
(Explore the latest technology for lowest cost of ownership in both automated On/Off or throttling services.) |
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Technology, design features, and quality employed to manufacture pinch valves range from conventional design suppliers to those offering highly engineered designs and pro-active service support that reduce downtime and life cycle costs. As not all applications require the same level of performance and product selection, a comparison of features among major manufacturers facilitates the decision making process. |
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Note (1): This chart is for general comparison purposes only. Specific comparison with any pinch-valve product or feature is the sole responsibility of the user. RF Technologies, Inc., reserves the right to update or revise this chart without notice as required. |
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The following links are provided for those who seek further information about alternative valve solutions: |
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